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If your Komatsu excavator is showing an error code on the monitor panel, accurate diagnosis is the first step toward a reliable repair. Whether you operate a PC-7 series (mechanical engine), PC-8 series (common rail), or the PC-8MO model, this comprehensive guide covers all user codes, service codes, and diagnostic troubleshooting tables.

At Engine Replacement Parts, we supply OEM-grade components—from IMV valves and injectors to sensors, solenoids, and engine controllers—to get your machine back to work. Use this guide to identify the fault, then let us provide the parts you need.

Part 1: Komatsu PC-7 Series Fault Codes

These models use the HYPER system with mechanical engine control. Codes are divided into User Codes (auto display), Service Codes, and diagnostic tables.

User Codes (Auto Display)

CodeSystem
E01HYPER System – Auto Mode
E02PC-EPC System
E03Swing Parking Brake System
E04 + CALLHYPER System – Joystick Neutral System
E05Governor Motor System
E06 + CALLHYPER System – EPC Solenoid Drive System
E09HYPER-GX System Shutdown
CALLHYPER Joystick / EPC Solenoid Drive System

Service Codes (Switch-Operated)

CodeDescription
E101Abnormal fault history record
E102Clock data abnormal
E103Buzzer output short circuit
E104Air cleaner clogged
E108Coolant temperature above 105°C
E112Wiper motor forward drive short circuit
E113Wiper motor reverse drive short circuit
E114Washer drive circuit short circuit
E115Wiper movement abnormal
E116Wiper retraction abnormal
E117Engine controller S-net communication failure
E118Pump control S-net communication failure
E128Monitor communication abnormal
E201Travel interlock solenoid short circuit
E202LS select solenoid circuit short
E203Swing holding brake solenoid short
E204Merging/dividing solenoid short
E2052-stage relief solenoid short
E206Travel speed solenoid short
E207Quick mode solenoid short
E208Quick mode solenoid open
E211Travel interlock solenoid open
E213Swing holding brake solenoid open
E214Merging/dividing solenoid open
E2152-stage relief solenoid open
E216Travel speed solenoid open
E217Input mode code abnormal
E218S-network communication break
E222LS-EPC solenoid short
E223LS-EPC solenoid open
E224Front pump pressure sensor abnormal
E225Rear pump pressure sensor abnormal
E226Pressure sensor power supply abnormal
E227Engine speed sensor abnormal
E232PC-EPC solenoid short
E233PC-EPC solenoid open
E247Arm retract PPC pressure sensor abnormal
E248Bucket curl PPC pressure sensor abnormal
E257Pump abnormal
E315Battery relay drive short
E91BEngine Ne speed sensor issue
E91CEngine G speed sensor issue
E920Engine type selection error
E921Engine type mismatch
E931Fuel dial system error
E934Engine coolant high temperature sensor error
E936Engine oil pressure switch error
E93CEngine boost sensor error
E93DEngine fuel temperature sensor error
E953Engine communication abnormal
E954Engine start switch short
E955Engine S-net error
E956/E957Engine power supply failure
E970/E971PCV1/PCV2 current overload
E974/E975PCV1/PCV2 circuit cut
E977Rail pressure sensor error
E979/E97A/E97B/E97C/E97DRail pressure related faults
E980Engine controller abnormal
E981–E986Fuel injector #1–#6 open circuit
E98A/E98BFuel injector short circuit
AA10NXAir cleaner clogged
AB00KECharging voltage low
B@BAZGEngine oil pressure low
B@BAZKEngine oil level low
B@BCNSEngine coolant overheating
B@BCZKRadiator coolant level low
B@HANSHydraulic oil overheating

PC-7 Series Diagnostic Tables (E/H/S Modes)

These diagnostic modes help isolate electrical, hydraulic, and engine issues.

E Mode – Electrical System Troubleshooting

CodeDescription
E-1Engine does not start (engine does not turn)
E-2Preheater does not work
E-3Automatic warm-up does not work
E-4Auto decelerator does not work
E-5All attachments, swing, travel do not move
E-6One-touch power boost switch does not work
E-7Machine thrust increase function abnormal
E-9Monitor panel completely blank
E-18Windshield wiper does not work
E-19Buzzer alarm cannot be canceled

H Mode – Hydraulic & Mechanical System Troubleshooting

CodeDescription
H-1All attachments underpowered or slow travel/swing
H-2Engine speed suddenly drops or engine stalls
H-3Attachments, travel or swing do not move
H-4Abnormal noise from hydraulic pump
H-5Auto decelerator does not work
H-7Boom moves slow or underpowered
H-8Arm moves slow or underpowered
H-9Bucket moves slow or underpowered
H-19Machine veers during travel
H-24Machine does not swing
H-25Poor swing acceleration or slow swing
H-26Excessive overrun when swing stops

S Mode – Engine System Troubleshooting

CodeDescription
S-1Poor starting performance
S-2Engine does not start
S-3Engine does not accelerate smoothly
S-4Engine stalls during operation
S-5Engine runs rough (vibration)
S-6Engine lack of power
S-7Black exhaust (incomplete combustion)
S-8Excessive oil consumption (blue smoke)
S-12Engine oil pressure warning light on
S-14Water temperature too high (overheat)

Part 2: Komatsu PC-8 Series Fault Codes

The PC-8 series uses a common rail fuel system with advanced electronics. Codes include user codes, CA series (engine), and D series (hydraulic/pump).

User Codes

CodeSystem
E02PC-EPC System
E03Swing Parking Brake System
E10Engine controller power supply failure (engine stops)
E11Engine control system failure (power reduced)
E14Feedback system abnormality
E15Engine sensor fault (coolant, fuel pressure, oil pressure)
EOENetwork communication failure

Engine Control Codes (CA Series)

CodeFault Description
CA111ECM critical internal fault
CA115Engine speed sensor & backup sensor failure
CA122/CA123Intake pressure sensor high/low
CA131/CA132Throttle sensor high/low
CA144/CA145Coolant temperature sensor high/low
CA153/CA154Intake temperature sensor high/low
CA155Intake temperature high speed drop
CA187/CA227Sensor power supply voltage low/high
CA221/CA222Atmospheric pressure sensor high/low
CA234Engine overspeed
CA238Ne speed sensor power supply voltage fault
CA271/CA272IMV/PCV1 short/open – Common rail fuel control
CA322–CA332Injector #1–#6 open/short circuit
CA342Calibration code incompatible
CA351Injector drive circuit fault
CA352/CA386Sensor power supply voltage low/high
CA428/CA429Fuel water separator sensor high/low
CA435Engine oil pressure switch fault
CA441/CA442Battery voltage low/high
CA449/CA451/CA452Rail pressure extremely high / sensor high/low
CA488Intake temperature high (torque reduced)
CA553/CA559Rail pressure high/low
CA689Engine Ne speed sensor fault
CA731Engine backup speed sensor phase fault
CA757All continuous data lost
CA778Engine backup speed sensor fault
CA2185/CA2186Throttle sensor power supply high/low
CA2249Rail pressure extremely low
CA2311IMV solenoid coil fault
CA2555/CA2556Grid heater relay voltage high/low

Hydraulic & Pump Codes (D Series)

CodeFault Description
D19JKZPersonnel code relay abnormal
D862KAGPS antenna open circuit
DA22KKPump solenoid coil power supply low
DA25KP5V sensor 1 power supply abnormal
DA29KQModel selection abnormal
DA2RMCCAN break (pump controller)
DGH2KBHydraulic oil temperature sensor short
DHPAMA/DHPBMAFront/Rear pump pressure sensor abnormal
DHS3MAArm retract PPC pressure sensor abnormal
DHS4MABucket curl PPC pressure sensor abnormal
DHS8MABoom raise PPC pressure sensor abnormal
DHSAMA/DHsbMARight/Left swing PPC pressure sensor abnormal
DHSDMABucket dump PPC pressure sensor abnormal
DHX1MAOverload sensor abnormal
DW43KA/DW43KBTravel speed solenoid open/short
DW45KA/DW45KBSwing brake solenoid open/short
DW91KA/DW91KBTravel merging solenoid open/short
DWK0KA/DWK0KB2-stage relief solenoid open/short
DXA8KA/DXA8KBPC-EPC (front pump) open/short
DXA9KA/DXA9KBPC-EPC (rear pump) open/short
DXE0KA/DXE0KBLS-EPC solenoid open/short
DXE5KA/DXE5KBMain merging/dividing solenoid open/short
DY20KA/DY20MAWiper operation / parking abnormal
DY2CKA/DY2CKBWasher drive open/short

Part 3: Komatsu PC-8MO Series Additional Codes

The PC-8MO models include enhanced electronic features and additional fault codes for air conditioning, CAN bus, and sensors.

CodeDescription
879AKA/879AKBA/C internal sensor open/short
879BKA/879BKBA/C external sensor open/short
879CKA/879CKBVentilation sensor open/short
879DKZSunlight sensor open/short
879EMC/879FMCVentilation/air mix damper abnormal
879GKXRefrigerant abnormal
D110KBBattery relay drive short
D811MCKOMTRAX error
D8AQKRCAN2 break (KOMTRAX)
DA26KP5V sensor 2 power supply abnormal
DA2QKRCAN2 break (pump controller)
DAF0MB/DAF0MCMonitor memory/fault
DAF8KBCamera power short
DAFGMCPositioning module fault
DAZ9KQ/DAZQKRAC model selection / CAN2 break (AC ECU)
DB2QKRCAN2 break (engine control)
DHA4KAAir cleaner clogged sensor open
DHS9MABoom lower PPC pressure sensor abnormal
DHSCMAArm extend PPC pressure sensor abnormal
DHSFMA–DHSJMALeft/Right travel forward/reverse PPC sensors
DR21KX/DR31KXCamera reverse drive abnormal
DV20KBTravel alarm short
DWK2KA/DWK2KBVariable back pressure solenoid open/short
DXE4KA/DXE4KBAttachment flow EPC open/short

PC-8/8MO Electrical (E Mode), Hydraulic (H Mode) & Engine (S Mode) Diagnostic Tables

These extended diagnostic modes help isolate modern electronic and hydraulic issues.

E Mode – Electrical System (Partial List)

CodeDescription
E-1Engine does not start (engine does not turn)
E-2Preheater does not work
E-4Basic check monitor lights up with engine stopped
E-5Caution monitor lights up with engine running
E-6Emergency stop monitor lights up with engine running
E-7Fuel gauge display incorrect
E-14Auto decelerator does not work
E-20Attachments, swing, travel do not move or cannot be locked
E-21Swing lock brake does not work
E-23Travel alarm does not sound or sounds continuously
E-25Windshield wiper and washer do not work
E-36KOMTRAX system does not work

H Mode – Hydraulic & Mechanical System

CodeDescription
H-1Low speed or power for all attachments, swing, travel
H-2Engine speed drops sharply or engine stalls
H-3Attachments, swing, travel do not work
H-4Abnormal noise around hydraulic pump
H-6Boom speed or power low
H-7Arm speed or power low
H-8Bucket speed or power low
H-17Machine does not travel straight
H-18Travel speed slow
H-22Upper structure does not swing
H-23Poor swing acceleration or slow swing speed
H-24Excessive overrun when swing stops

S Mode – Engine System

CodeDescription
S-1Poor starting performance
S-2Engine does not start
S-3Engine does not accelerate smoothly
S-4Engine stops during operation
S-5Engine runs rough / unstable
S-6Engine lack of power
S-7Black exhaust (incomplete combustion)
S-8Excessive oil consumption (blue smoke)
S-12Engine oil pressure drops
S-14Coolant temperature too high (overheat)
S-15Abnormal noise

Common Failure Patterns & Recommended Parts

SymptomsLikely CodeRecommended Replacement Part
Engine stalls, surges, or won’t startCA271, CA272, CA2311IMV (Inlet Metering Valve)
Poor acceleration, low powerE11, CA449, CA2249IMV, Fuel Supply Pump, or Rail Pressure Sensor
Machine moves slowly or lacks powerE02, DXA8/DXA9, DXE0PC-EPC or LS-EPC Solenoid
Engine speed unstable (PC-7)E05, E316, E317, E318Governor Motor or Speed Sensor
Injector circuit codesCA322–CA332, E981–E986Fuel Injector(s)
Air cleaner cloggedE104, AA10NXAir Filter Element
Hydraulic overheatingB@HANSHydraulic Oil Cooler / Fan System

Pro Troubleshooting Tips

  1. Verify the series: PC-7 and PC-8 codes are not interchangeable.
  2. Check battery voltage first: Many CA codes (CA441, CA442, CA187) are caused by low or unstable electrical power.
  3. Inspect wiring harnesses: Corroded or chafed wires often cause solenoid and sensor codes.
  4. Use OEM-grade replacements: Aftermarket sensors and solenoids can lead to recurring faults.
  5. Use diagnostic modes (E/H/S): These structured tables help narrow down root causes faster than random part swapping.

Need Help Diagnosing or Finding a Part?

At Engine Replacement Parts, we stock a wide range of genuine and OEM-grade components for Komatsu excavators—including IMV valves, injectors, PC-EPC solenoids, governor motors, sensors, and complete engine assemblies. Provide your machine model and fault code, and we’ll help you find the right replacement.

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Don’t let fault codes slow down your job. Identify the code, find the part, and get back to work with Engine Replacement Parts.

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